Section: Process Selection & Just In Time and LeanFrom Lesson 2: Business Insights and CareersUnit 1: Material Properties and SelectionManufacturing Processes Course

Section: Process Selection & Just In Time and LeanFrom Lesson 2: Business Insights and CareersUnit 1: Material Properties and SelectionManufacturing Processes Course

This is a basic machine shop course. Students will learn the use of hand tools, hand work, and floor work. Students are required to read prints,
layout, machine, and fabricate projects utilizing the lab environment with emphasis placed on safety, tooling, precision and accuracy. Topics include: materials, mechanical fasteners, measurement, tolerance, fit, layout, hand tools, power tools, drilling, grinding, de-burring,
filing, polishing, layout work on the bench, use of hand taps, and cutting threads with a die.

Course Description:
After completing this course students will be able to:
1. Identify and use personal protective equipment (PPE).
2. Identify and perform safe job procedures.
3. Apply safe house keeping and maintain a neat work area, machines, and tools.
4. Identify and demonstrate the use of mechanical fasteners.
5. Identify and demonstrate the use of hand tools.
6. Identify and demonstrate the use of precision measuring devices.
7. Identify and demonstrate the use of materials, abrasives and grinding wheels.
8. Use a blue print to plan and perform a part layout.
9. Identify drill sizes and understand sharpening techniques, demonstrate drilling and
tapping holes, and properly cut threads using a die.
10.Demonstrate the set up and use of the following: pedestal grinder, band saw, drill
press, or other power machines and power hand tools.

Lean thinking, as well as associated processes and tools, have involved into a ubiquitous perspective for improving systems particularly in the manufacturing arena. With application experience has come an understanding of the boundaries of lean capabilities and the benefits of getting beyond these boundaries to further improve performance. Discrete event simulation is recognized as one beyond-the-boundaries of lean technique. Thus, the fundamental goal of this text is to show how discrete event simulation can be used in addition to lean thinking to achieve greater benefits in system improvement than with lean alone. Realizing this goal requires learning the problems that simulation solves as well as the methods required to solve them. The problems that simulation solves are captured in a collection of case studies. These studies serve as metaphors for industrial problems that are commonly addressed using lean and simulation.

Fluid power is an efficient way to move energy without mechanical chains, bolts, or levers. The physics of fluids, components, troubleshooting, and design application for hydraulic and pneumatic systems are covered in this class. This class will introduce the student to both hydraulic and pneumatic components. They will build machines using these components and will be able to troubleshoot using a print to find a fault condition. After completing this course, the student will be qualified to: Design fluid power and electrical ladder circuits using a design / simulator software application. Recognize pneumatic and hydraulic components based on physical appearance and functionality. Explain how fluid power components function by identifying the ISO symbol on hydraulic and pneumatic system schematics. Analyze a machine that has a faulty condition, identify the problem, and repair the faulty condition. Redesign fluid power applications in a machine so that it will operate safely for the machine and the operator. Explain the sequence of operation by analyzing the circuit schematic.

In this course the student will study computer hardware, operating systems, networking and basic Microsoft Applications. There will be a heavy focus on internet basics, and how to use the computer as an information tool, as well as to setup and manage an email account. There will be heavy focus on cloud computing, using the cloud to store files, as well as basic cloud based applications. Students will also learn the basics of networking hardware, and how to do basic network troubleshooting. There will also be a section on securing a computer from viruses and malware, as well as protecting personal information when working with a computer online. After completing this course the student will:
1. Identify and explain the purpose of ports, devices and internal subsystem of a PC computer.
2. Install applications, drivers and updates to a PC computer system.
3. Manipulate windows explorer to create, move & delete, files & folders on a PC system.
4. Utilize multiple browsers to navigate the internet and retrieve information.
5. Create and manage a Gmail account to manage data and information.
6. Create and configure MS Word files that will include a table and graphics.
7. Create and configure MS PowerPoint files that will include bullets, text and graphics.
8. Create and configure MS Excel files that will include formulas, functions and referencing.
9. Utilize database components to access data from a MS Access database.
10. Manage the data storage functions in Google Drive.
11. Download and configure cloud based applications such as Dropbox and Evernote.
12. Identify and explain all the hardware for a wired and wireless Ethernet network.
13. Troubleshoot an Ethernet network using diagnostics and network commands.
14. Identify the ways that spyware and viruses are spread and the actions that can be taken to mitigate the risks.
15. Identify and explain the application of various portable devices

Course Description: This is an introductory course on the study of basic electrical concepts and circuits. The course will be based on Direct Current (DC) and Alternating Current (AC)
concepts, terminology, components, and basic series/parallel circuits. Students will learn how to calculate and measure voltage, current and resistance in basic series and parallel circuits. Students will learn how to utilize a Digital Multi-meter (DMM) to troubleshoot components in an electrical circuit, and test stand-alone components. The students will be introduced to DC and AC relay circuits, as well as electrical symbols that will be used on electrical prints. The course will have a heavy focus on troubleshooting concepts and techniques when working with electrical circuits.

After completing this course the student will
This course will consist of 12 competencies:
1. Explain basic electrical concepts and terminology
2. Explain the operation and application of electrical switches
3. Explain and wire DC Circuits (series & parallel)
4. Explain and apply various types of electrical test equipment
5. Explain and apply Alternating Current concepts.
6. Explain and apply DC & AC relays, and solenoids
7. Explain and apply voltage divider circuits
8. Explain and apply capacitors and inductors in electric circuits
9. Explain and apply DC and AC types of motors
10. Interpret basic electrical symbols and prints
11. Explain and wire a basic electrical control circuit
12. Troubleshoot basic electrical components and circuits

The purpose of this course is to develop the student’s knowledge and skills in the area of electrical safety, DC/AC machines and basic control circuits. The electrical safety module will focus on lockout/tagout, arc-flash standards, PPE, electrical panels and overcurrent protection. The DC/AC machines will focus on the wiring and troubleshooting of DC shunt motors, single phase motors (split-phase, capacitor-start, and permanent capacitor), dual voltage transformers, and three phase motors. The basic control circuits will consist of start/stop/jog, dual start/stop, sequence circuits, and reversing circuits. There will also be a module focused on the installation of a PLC system (based on the Micrologix 1200 PLC). Students will learn how to utilize a test equipment and electrical prints to troubleshoot electrical systems. After completing this course the student will:
1. Explain the NFPA Basic Safe Electrical Work Practices.
2. Install and troubleshoot DC/AC industrial motors
3. Install and troubleshoot electrical control circuits.
4. Install and troubleshoot forward/reversing motor control circuits
5. Explain industrial power and control voltages
6. Wire a dual voltage transformer for step-up and step-down configuration
7. Install and troubleshoot solid state discrete sensors (proximity & photo-electric)
8. Install and troubleshoot a PLC hardware I/O installation
9. Install and troubleshoot fuses and circuit breakers in an industrial environment

The purpose of this course is to develop the student’s knowledge and skills in industrial pipefitting to include identification of pipes, tubing, hose, fittings, valves, and miscellaneous piping components, pipe circuit layout, measurement, preparation and assembly of various industrial piping systems to include steel, plastic (PVC) and copper.

After completing this course, the student will be qualified to:
1. Identify various types of pipe, fittings, valves, hangers and miscellaneous components
related to industrial pipefitting.
2. Measure and layout piping and piping circuits.
3. Calculate pipe lengths for installation.
4. Cut, ream and thread steel pipe.
5. Identify, insulate and assemble steel pipe using threaded fittings.
6. Assemble a circuit comprised of hose using barb fittings and clamps.
7. Assemble a circuit comprised of cemented plastic (PVC) fittings.
8. Assemble a circuit using flared copper tube.

This course combines online learning modules with on-campus labs designed to enable student competency in performing common safety tasks performed in an industrial setting. The course focuses on potential workplace hazards, necessary safety practices, and how various industrial processes need to be managed in order to maintain a safe workplace. Appropriate safety regulations and laws, hazard recognition, personal protective equipment, and public safety are addressed.

The primary purpose of this course is to familiarize the student with wiring methods commonly used in industry, as well as the National Electrical Code (Article 79) requirements for industrial power and control installations. A heavy focus will be on power
distribution, from the buss line (bus bar) to distribution panels, to branch circuits. Students will focus on installation of various types of conduit and wire, overcurrent protection and
troubleshooting of electrical systems. Students will wire and troubleshoot IEC and NEMA
control and power components, as well as VFD units, based on industry standards. This is a hands-on course, with the underlying theory of proper installation for personal safety and circuit protection. After completing this course the student will:
1. Install flexible & rigid conduit into electrical enclosures for power & control circuits.
2. Determine the size and type of conduit and conductors used for power and control circuits.
3. Terminate conductors for power and control circuits in an industrial environment.
4. Install and troubleshoot electrical circuits with switches and duplex receptacles.
5. Install and troubleshoot a single phase electrical branch circuit.
6. Install and troubleshoot a three phase electrical branch circuit.
7. Determine the size and type of overcurrent protection to use in industrial electrical circuits.
8. Determine the size and method of grounding an electrical circuit, and electrical equipment.
9. Install and troubleshoot a motor branch circuit

This book provides an introduction to the discipline of aerospace structures and materials. It is the first book to date that includes all relevant aspects of this discipline within a single monologue. These aspects range from materials, manufacturing and processing techniques, to structures, design principles and structural performance, including aspects like durability and safety. With the purpose of introducing students into the basics of the entire discipline, the book presents the subjects broadly and loosely connected, adopting either a formal description or an informal walk around type of presentation. A key lessons conveyed within this book is the interplay between the exact science and engineering topics, like solid material physics and structural analysis, and the soft topics that are not easily captured by equations and formulas. Safety, manufacturability, availability and costing are some of these topics that are presented in this book to explain decisions and design solutions within this discipline.

Section: Introduction to Manufacturing and CareersFrom Lesson 2: Business Insights and CareersUnit 1: Material Properties and SelectionManufacturing Processes Course

Introduction to Manufacturing and Careers From Lesson 2: Business Insights and CareersUnit 1: Material Properties and SelectionManufacturing Processes Course 

Section: Inventory ControlFrom Lesson 2: Business Insights and CareersUnit 1: Material Properties and SelectionManufacturing Processes Course

Section: Inventory ControlFrom Lesson 2: Business Insights and CareersUnit 1: Material Properties and SelectionManufacturing Processes Course

Section: Inventory ControlFrom Lesson 2: Business Insights and CareersUnit 1: Material Properties and SelectionManufacturing Processes Course

Section: Just In Time and LeanFrom Lesson 2: Business Insights and CareersUnit 1: Material Properties and SelectionManufacturing Processes Course

Machine Repair is a study of mechanical components used in a variety of industrial applications. Students will learn to work with mechanical components through hands-on
labs and a variety of online learning resources. This course is a hybrid course. Course
materials, quizzes, discussions, and other learning resources are presented online. Hands-on practice labs and hands-on assessments are held on campus in the industrial lab classroom. In this course, students will work with the following:
• Plain bearings, ball and roller bearings, tapered bearings
• Conveyor belts and fasteners
• Assembly of chain and V-belt drives
• Direct drive shaft alignment
• Gear drives